TURN KEY NUTRITIONAL SUPPLEMENTS PRODUCTION
TURN KEY MANUFACTURING
PROCUREMENT & GLOBAL SUPPLY CHAIN
At SMK we have over 500 qualified raw material distributors and suppliers globally. SMK has a qualifying process to assure each raw material vendor follows the proper regulations at their facility and therefore delivers us the highest quality of raw materials. We have an amazing relationship with our vendors whom we treat as our partners in aspiring to deliver the highest quality products to the end consumer.
Our ERP system helps us manage all inventory of high-demand raw materials that we keep in stock as well as timely ordering made-to-order materials as per the production schedule. The Purchasing and Supply chain Team at SMK is highly aggressive in ensuring that all materials are ordered, made on time, delivered on time, and ready for production. Unforeseen events do not intimidate our team. They are prepared for the worst and ready to troubleshoot situations to always find the best amicable solution.
All incoming air is HEPA filtered, and humidity controlled, and exhausted air is double HEPA filtered. Environmental Monitoring allows us to get hourly alerts and trends for each room. QA personnel at each room and area are constantly on the lookout for SMK Quality standards. Numerous Air curtains are placed throughout the facility creating a barrier to prevent contaminants from entering.
QUALITY AND ORGANOLEPTIC CHECKS
Quality Control personnel test materials and batches to ensure each item meets quality standards.
Organoleptic Checkpoint: Blended Batches are checked for Organoleptic characteristics by a panel of SMK R&D and Quality Personnel for taste, texture, color, mouthfeel, and more. The batch samples are compared with approved retain samples. Customers are encouraged to take part in this step.
Quality Assurance presence: Throughout this intrinsic operation a team of accurate quality assurance personnel is checking the details at each step of the process.
POWDER BLENDING CAPACITIES
We currently have over 500 successful products that are in the market, which have been formulated in-house. With our custom taste application labs we are able to make great tasting products at the right price target. Our blending capacities allows us to turn these possibilities into realities quickly. We are the partners that accelerate your speed to market. 1,500 metric tons blending capacity per month. Multiple Ribbon, Vee, & Octagonal blenders of varying sizes and volumes. Batches for pilot trials as well as massive campaigns to fulfill the largest volumes are possible at SMK.
TABLETS & CAPSULES PRODUCTION CAPACITIES
Our high-speed compression and encapsulations machines can pump out 15 million tablets and 25 million capsules per month. Batch sizes can range up to 1,000,000 dosage units, depending on the dosage form unit weight and formulation blend density. In-house high-capacity Tablet or Capsule Pan Coating per the specified pantone shade.
PACKAGING FOR ALL APPLICATIONS
The possibilities are endless with our multiple high-speed packaging lines. Custom Assembly as per customers’ requirements done on the spot.
Jar line with pressure-sensitive labels or shrink sleeve labels. Heat tunnel and Steam tunnel options for the best creaseless finished look.
Flexible packaging options include a high-capacity Gusset line- and a stand-up Pouch/Packet line. Our Stick pack lines allow customers to offer on-the-go options for the consumer. These single-use flexible packaging items can be assembled into IFC boxes and Gusseted bags.
High speed bottling line will allow us to package tablets and capsules efficiently. We can package solid dosage of different shapes and sizes.